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Plastic PBT GF30 vs. Steel AISI 1045

Compare Plastic PBT GF30 vs. Steel AISI 1045 strength, stiffness, weight and thermal properties.

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Plastic PBT GF30Bulk polymer (molded or machined)
Steel AISI 1045Wrought
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Mechanical
Yield strengthnot given (tensile used)531MPasourceproducer-stated, cold drawn
Ultimate tensile strength140MPasourcestress at break, 23 °C627MPasourceproducer-stated, cold drawn
Flexural strength210MPasourcetypical, 23 °Cnot sourced
Elongation at break3%sourcestrain at break, 23 °C12%sourcein 2 in (50.8 mm)
Young's modulus (stiffness)9.8GPasourcetypical, 23 °C210GPasourcetypical
Density1,530kg/m³sourcetypical5.1x lighter7,800kg/m³sourcetypical
Strength to weight91.5kN·m/kg34% higher68.1kN·m/kg
Stiffness to weight6.41MN·m/kg26.9MN·m/kg4.2x higher
Poisson's rationot sourced0.3sourcetypical
Shear modulusnot sourced80.8GPa
Bulk modulusnot sourced175GPa
Speed of sound2,531m/s5,189m/s
Thermal
Thermal conductivity0.27W/m·Ksourcetypical (DIN 52612-1)40–45W/m·Ksourcetypical range, ambient
Thermal expansion25µm/m·Ksourcelongitudinal (flow), mean 23-55 °C12µm/m·Ksourcetypical, mean 20-300 °C
100 mm part over a 50 °C swing125µm growth60µm growth2.08x less
Specific heat1,050J/kg·Ksourcetypical, 23 °C460–480J/kg·Ksourcetypical range, 50/100 °C
Heats up and cools (diffusivity)0.168mm²/s11.6mm²/s69x faster
Thermal shock resistancenot sourced6,269W/m
Melting point223°CsourceDSC (ISO 11357)not sourced
Max service temperature205°CsourceHDT 1.8 MPanot sourced
Values forBASF Ultradur B 4300 G6 (PBT, 30% glass fibre), injection moulding grade; product information sheet 09/2026, typical values for uncoloured product at 23 °C.AISI 1045 cold drawn bar (Niagara LaSalle) for mechanical; Ovako C45 (lists 'SAE 1045' as a similar designation) for physical constants

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic PBT GF30 stronger than Steel AISI 1045?

Steel AISI 1045 is stronger: its yield strength is 531 MPa against tensile strength 140 MPa for Plastic PBT GF30 (3.79x).

Which is lighter, Plastic PBT GF30 or Steel AISI 1045?

Plastic PBT GF30 is lighter: 1,530 kg/m³ against 7,800 kg/m³ for Steel AISI 1045.

Which is stiffer, Plastic PBT GF30 or Steel AISI 1045?

Steel AISI 1045 is stiffer: Young's modulus 210 GPa against 9.8 GPa for Plastic PBT GF30, so the same part in Steel AISI 1045 deflects less under the same load.

Which is lighter for the same job, Plastic PBT GF30 or Steel AISI 1045?

For the same stiffness or strength: Plastic PBT GF30 is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Steel AISI 1045 is lighter for a stiff rod or tie (tension).

Part that must bePlastic PBT GF30Steel AISI 1045
Stiff rod or tie (tension)4.2x heavierlighter
Stiff beam (bending)lighter10% heavier
Stiff panel or platelighter1.84x heavier
Strong rod or tielighter34% heavier
Strong beamlighter2.1x heavier
Strong panel or platelighter2.62x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PBT GF30 or Steel AISI 1045?

Steel AISI 1045 conducts heat better: 42.5 W/m·K against 0.27 W/m·K for Plastic PBT GF30.

Which expands less with temperature?

Steel AISI 1045 expands less: 12 µm/m·K against 25 µm/m·K for Plastic PBT GF30.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PPS GF40Plastic LCP GF30Plastic PBT GF30Steel AISI 1045
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PPS GF40Plastic LCP GF30Plastic PBT GF30Steel AISI 1045
Strength against density

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