Materials / Compare

Plastic UHMWPE vs. Steel

Compare Plastic UHMWPE vs. Steel strength, stiffness, weight and thermal properties.

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Plastic UHMWPEBulk polymer (molded or machined)
SteelWrought
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Mechanical
Yield strength20MPasourcetypical, tensile stress at yield ISO 527, 50 mm/min385MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey), as reported by AISC
Ultimate tensile strength43MPasourcetypical, tensile stress at break ISO 527, 50 mm/min505MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey)
Elongation at break465%sourcetypical, nominal elongation at break ISO 527not sourced
Young's modulus (stiffness)0.66GPasourcetypical, tensile modulus ISO 527, 1 mm/min200GPasourcedesign value (AISC 360-16)
Density930kg/m³sourcetypical7,850kg/m³sourcenominal (constructional data)
Strength to weight21.5kN·m/kg49kN·m/kg2.28x higher
Stiffness to weight0.71MN·m/kg25.5MN·m/kg35.9x higher
Poisson's rationot sourced0.3sourcedesign value (AISC 360-16 Commentary)
Shear modulusnot sourced76.9GPa
Bulk modulusnot sourced167GPa
Speed of sound842m/s5,048m/s
Thermal
Thermal conductivity0.4W/m·Ksourcetypical, unfilled (narrative value, generic Celanese UHMWPE)48W/m·Ksourcenominal at 20 °C
Thermal expansion200µm/m·Ksourcetypical, 20 to 100 °C (generic Celanese UHMWPE)12µm/m·Ksourcenominal (constructional data, no temperature range stated)
100 mm part over a 50 °C swing1,000µm growth60µm growth16.7x less
Specific heatnot sourced460–480J/kg·Ksourcebase material: EN S275JR unalloyed structural steel (the EN counterpart of A36), typical, 50/100 °C
Heats up and cools (diffusivity)not sourced13mm²/s
Thermal shock resistancenot sourced5,390W/m
Melting point130–138°CsourceDSC 10 K/minnot sourced
Max service temperature80°Csourcerecommended max constant operating temperaturenot sourced
Values forCelanese GUR 4120 (avg. molecular weight 4.7x10^6 g/mol), typical values on compression-molded specimens; CTE and thermal conductivity from Celanese's generic UHMWPE guide (grade not named)Generic structural steel, cited as ASTM A992 (the current US structural grade): ASTM A992 W-shapes; Fy/Fu specified minimums from AISC publications (AISC 360-16 Commentary; Modern Steel Construction); elastic constants AISC 360; physical constants from the bauforumstahl structural-steel EPD, which names A992 among covered product standards.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic UHMWPE stronger than Steel?

Steel is stronger: its yield strength is 385 MPa against 20 MPa for Plastic UHMWPE (19.3x).

Which is lighter, Plastic UHMWPE or Steel?

Plastic UHMWPE is lighter: 930 kg/m³ against 7,850 kg/m³ for Steel.

Which is stiffer, Plastic UHMWPE or Steel?

Steel is stiffer: Young's modulus 200 GPa against 0.66 GPa for Plastic UHMWPE, so the same part in Steel deflects less under the same load.

Which is lighter for the same job, Plastic UHMWPE or Steel?

For the same stiffness or strength: Plastic UHMWPE is lighter for a stiff panel or plate, strong beam, strong panel or plate; Steel is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic UHMWPESteel
Stiff rod or tie (tension)35.9x heavierlighter
Stiff beam (bending)2.06x heavierlighter
Stiff panel or platelighter26% heavier
Strong rod or tie2.28x heavierlighter
Strong beamlighter18% heavier
Strong panel or platelighter1.92x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic UHMWPE or Steel?

Steel conducts heat better: 48 W/m·K against 0.4 W/m·K for Plastic UHMWPE.

Which expands less with temperature?

Steel expands less: 12 µm/m·K against 200 µm/m·K for Plastic UHMWPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic UHMWPESteel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic UHMWPESteel
Strength against density

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