Materials / Compare

Plastic Polycarbonate vs. Plastic PTFE

Compare Plastic Polycarbonate vs. Plastic PTFE strength, stiffness, weight and thermal properties.

Change either side
Plastic PolycarbonateBulk polymer (molded or machined)
Plastic PTFEBulk polymer (molded or machined)
Try it on a partA bracket to run stress or thermal on, free in your browserOpen in LessCADOpen in LessCAD
Mechanical
Yield strength65MPasourcetypical, tensile yield9MPasourcetypical yield strength at 23 °C (Teflon PTFE, Table 8)
Ultimate tensile strength65MPasourcetypical, stress at break39.3MPasourcetypical, skived tape 0.13 mm
Flexural strength97MPasourcetypical, flexural strengthnot sourced
Elongation at break125%sourcetypical, strain at break350%sourcetypical, skived tape 0.13 mm
Young's modulus (stiffness)2.4GPasourcetypicalnot sourced
Density1,200kg/m³sourcetypical2,160kg/m³sourcetypical (standard specific gravity, ASTM D4894)
Strength to weight54.2kN·m/kg13x higher4.17kN·m/kg
Stiffness to weight2MN·m/kgnot sourced
Poisson's ratio0.38sourcetypical, polycarbonate family (Covestro Part and Mold Design guide, Table 3-1)0.46sourcetypical, 23 °C (Teflon PTFE resins, Chemours handbook)
Shear modulus0.87GPanot sourced
Bulk modulus3.33GPanot sourced
Speed of sound1,414m/snot sourced
Thermal
Thermal conductivity0.2W/m·Ksourcetypical, through-plane, 23 C0.25W/m·Ksourcetypical, granular resin, 4.6 mm specimen
Thermal expansion65µm/m·Ksourcetypical, 23-55 C, parallel and normal100µm/m·Ksourcetypical, granular resin, 23-60 °C (ASTM E228)
100 mm part over a 50 °C swing325µm growth1.54x less500µm growth
Specific heat1,172J/kg·Ksourcetypical (guide value), Bayer ASTM datasheet for Makrolon 2405, ASTM D 27661,400J/kg·Ksourcetypical, granular resin, 20 °C (ASTM D4591)
Heats up and cools (diffusivity)0.142mm²/s1.72x faster0.0827mm²/s
Thermal shock resistance51.7W/mnot sourced
Melting pointnot sourced327°Csourcesecond melting peak (sintered polymer), +/-10
Glass transition144°Csourcetypical, DSC 10 C/minnot sourced
Max service temperature125°CsourceUL 746B RTI, tensile strength, 1.5 mm260°Csourceservice temperature (Chemours general Teflon PTFE statement)
Values forCovestro Makrolon 2405 general-purpose PC (MVR 19), Covestro technical datasheet version 2026-09-28, typical valuesChemours Teflon PTFE 7C X granular molding resin, typical values (tensile/elongation measured on 0.13 mm skived tape)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic Polycarbonate stronger than Plastic PTFE?

Plastic Polycarbonate is stronger: its yield strength is 65 MPa against 9 MPa for Plastic PTFE (7.22x).

Which is lighter, Plastic Polycarbonate or Plastic PTFE?

Plastic Polycarbonate is lighter: 1,200 kg/m³ against 2,160 kg/m³ for Plastic PTFE.

Which is lighter for the same job, Plastic Polycarbonate or Plastic PTFE?

For the same stiffness or strength: Plastic Polycarbonate is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic PolycarbonatePlastic PTFE
Strong rod or tielighter13x heavier
Strong beamlighter6.73x heavier
Strong panel or platelighter4.84x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic Polycarbonate or Plastic PTFE?

Plastic PTFE conducts heat better: 0.25 W/m·K against 0.2 W/m·K for Plastic Polycarbonate.

Which expands less with temperature?

Plastic Polycarbonate expands less: 65 µm/m·K against 100 µm/m·K for Plastic PTFE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic Polycarbonate
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PolycarbonatePlastic PTFE
Strength against density

Related comparisons