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Plastic Polypropylene vs. Steel AISI 4340

Compare Plastic Polypropylene vs. Steel AISI 4340 strength, stiffness, weight and thermal properties.

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Plastic PolypropyleneBulk polymer (molded or machined)
Steel AISI 4340Wrought
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Mechanical
Yield strength33MPasourcetypical, tensile stress at yield ISO 5271,035MPasourcetypical, transverse
Ultimate tensile strengthnot sourced1,140MPasourcetypical, transverse
Elongation at breaknot sourced18%sourcetypical, transverse
Young's modulus (stiffness)1.45GPasourcetypical, tensile modulus ISO 527200GPasourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Density900kg/m³sourcetypical, 23 °C ISO 1183-17,840kg/m³sourcetypical
Strength to weight36.7kN·m/kg132kN·m/kg3.6x higher
Stiffness to weight1.61MN·m/kg25.5MN·m/kg15.8x higher
Poisson's ratio0.42sourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)0.32sourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Shear modulus0.511GPa75.7GPa148x stiffer in shear
Bulk modulus3.02GPa185GPa
Speed of sound1,269m/s5,049m/s
Thermal
Thermal conductivity0.17–0.22W/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)37.5W/m·Ksourcetypical
Thermal expansion80–100µm/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)11.3µm/m·Ksourcemean, -18 to 93 °C
100 mm part over a 50 °C swing450µm growth56.5µm growth7.96x less
Specific heatnot sourced448J/kg·Ksourcetypical
Heats up and cools (diffusivity)not sourced10.7mm²/s
Thermal shock resistance28.6W/m11,678W/m408x more resistant
Max service temperature90°CsourceHDT 0.45 MPa (ISO 75B), unannealednot sourced
Values forLyondellBasell Moplen HP501H polypropylene homopolymer (general purpose), typical ISO valuesCarpenter (Latrobe) Lescalloy 4340 VAC-ARC datasheet; mechanical row for 1100 °F temper; physical properties grade-level

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic Polypropylene stronger than Steel AISI 4340?

Steel AISI 4340 is stronger: its yield strength is 1,035 MPa against 33 MPa for Plastic Polypropylene (31.4x).

Which is lighter, Plastic Polypropylene or Steel AISI 4340?

Plastic Polypropylene is lighter: 900 kg/m³ against 7,840 kg/m³ for Steel AISI 4340.

Which is stiffer, Plastic Polypropylene or Steel AISI 4340?

Steel AISI 4340 is stiffer: Young's modulus 200 GPa against 1.45 GPa for Plastic Polypropylene, so the same part in Steel AISI 4340 deflects less under the same load.

Which is lighter for the same job, Plastic Polypropylene or Steel AISI 4340?

For the same stiffness or strength: Plastic Polypropylene is lighter for a stiff panel or plate, strong panel or plate; Steel AISI 4340 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam.

Part that must bePlastic PolypropyleneSteel AISI 4340
Stiff rod or tie (tension)15.8x heavierlighter
Stiff beam (bending)35% heavierlighter
Stiff panel or platelighter1.69x heavier
Strong rod or tie3.6x heavierlighter
Strong beam14% heavierlighter
Strong panel or platelighter1.56x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic Polypropylene or Steel AISI 4340?

Steel AISI 4340 conducts heat better: 37.5 W/m·K against 0.195 W/m·K for Plastic Polypropylene.

Which expands less with temperature?

Steel AISI 4340 expands less: 11.3 µm/m·K against 90 µm/m·K for Plastic Polypropylene.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic PolypropyleneSteel AISI 4340
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PolypropyleneSteel AISI 4340
Strength against density

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