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Stainless 304 vs. Steel AISI 4340

Compare Stainless 304 vs. Steel AISI 4340 strength, stiffness, weight and thermal properties.

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Stainless 304Wrought
Steel AISI 4340Wrought
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Mechanical
Yield strength241MPasourcetypical, annealed, 70 °F (21 °C)1,035MPasourcetypical, transverse
Ultimate tensile strength586MPasourcetypical, annealed, 70 °F (21 °C)1,140MPasourcetypical, transverse
Elongation at break55%sourcetypical, annealed, in 2 in. (50.8 mm)18%sourcetypical, transverse
Young's modulus (stiffness)193GPasourcetypical, in tension200GPasourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Density8,030kg/m³sourcetypical7,840kg/m³sourcetypical
Strength to weight30kN·m/kg132kN·m/kg4.4x higher
Stiffness to weight24MN·m/kg25.5MN·m/kg6% higher
Poisson's ratio0.3sourcedesign value (structural stainless steels)0.32sourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Shear modulus74.2GPa75.7GPa2% stiffer in shear
Bulk modulus161GPa185GPa
Speed of sound4,903m/s5,049m/s
Thermal
Thermal conductivity16.2W/m·Ksourceat 100 °C37.5W/m·Ksourcetypical
Thermal expansion16.9µm/m·Ksourcemean, 0–100 °C11.3µm/m·Ksourcemean, -18 to 93 °C
100 mm part over a 50 °C swing84.5µm growth56.5µm growth50% less
Specific heat500J/kg·Ksourcemean, 0–100 °C448J/kg·Ksourcetypical
Heats up and cools (diffusivity)4.03mm²/s10.7mm²/s2.64x faster
Thermal shock resistance838W/m11,678W/m13.9x more resistant
Melting point1,399–1,454°Csourcemelting rangenot sourced
Max service temperature899°Csourcecontinuous, oxidation (scaling) limit in airnot sourced
Values forType 304, annealed flat-rolled (Cleveland-Cliffs 304/304L Product Data Bulletin, May 2021); Poisson's ratio from the Nickel Institute/SCI structural stainless design manualCarpenter (Latrobe) Lescalloy 4340 VAC-ARC datasheet; mechanical row for 1100 °F temper; physical properties grade-level

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Stainless 304 stronger than Steel AISI 4340?

Steel AISI 4340 is stronger: its yield strength is 1,035 MPa against 241 MPa for Stainless 304 (4.29x).

Which is lighter, Stainless 304 or Steel AISI 4340?

Steel AISI 4340 is lighter: 7,840 kg/m³ against 8,030 kg/m³ for Stainless 304.

Which is stiffer, Stainless 304 or Steel AISI 4340?

Steel AISI 4340 is stiffer: Young's modulus 200 GPa against 193 GPa for Stainless 304, so the same part in Steel AISI 4340 deflects less under the same load.

Which is lighter for the same job, Stainless 304 or Steel AISI 4340?

For the same stiffness or strength: Steel AISI 4340 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beStainless 304Steel AISI 4340
Stiff rod or tie (tension)6% heavierlighter
Stiff beam (bending)4% heavierlighter
Stiff panel or plate4% heavierlighter
Strong rod or tie4.4x heavierlighter
Strong beam2.71x heavierlighter
Strong panel or plate2.12x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Stainless 304 or Steel AISI 4340?

Steel AISI 4340 conducts heat better: 37.5 W/m·K against 16.2 W/m·K for Stainless 304.

Which expands less with temperature?

Steel AISI 4340 expands less: 11.3 µm/m·K against 16.9 µm/m·K for Stainless 304.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelStainless 304Steel AISI 4340
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickStainless 304Steel AISI 4340
Strength against density

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