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DMLS 17-4PH Stainless Steel vs. Plastic TPU

Compare DMLS 17-4PH Stainless Steel vs. Plastic TPU strength, stiffness, weight and thermal properties.

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DMLS 17-4PH Stainless Steel3D printed metal (DMLS)
Plastic TPU3D printed (FDM)
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Mechanical
Yield strength861MPasourcemean, as built, horizontal (N=72)not given (tensile used)
Ultimate tensile strength886MPasourcemean, as built, horizontal (N=72)23.7MPasourcetypical, stress at break
Flexural strengthnot sourced4.1MPasourcetypical
Elongation at break19.9%sourcemean at break, as built, horizontalnot sourced
Young's modulus (stiffness)197GPasourcebase material: wrought 17-4 PH, Condition H 900 (Cleveland-Cliffs)0.067GPasourcetypical
Density7,790kg/m³sourcemean part density (ISO 3369)1,220kg/m³sourcetypical
Strength to weight110kN·m/kg5.69x higher19.4kN·m/kg
Stiffness to weight25.3MN·m/kg460x higher0.0549MN·m/kg
Poisson's ratio0.272sourcebase material: wrought 17-4 PH, all conditions (Cleveland-Cliffs)not sourced
Shear modulus77.4GPanot sourced
Bulk modulus144GPanot sourced
Speed of sound5,029m/s234m/s
Thermal
Thermal conductivity17.9W/m·Ksourcebase material: wrought 17-4 PH, Condition H 900, at 149 °C (Cleveland-Cliffs)not sourced
Thermal expansion10.4µm/m·Ksourcemean 25-100 °C, ASTM E228, AFTER atmospheric heat treatment (as-built value not published)not sourced
100 mm part over a 50 °C swing52µm growthnot sourced
Specific heat460J/kg·Ksourcebase material: wrought 17-4 PH, Condition A, 0-100 °C (Cleveland-Cliffs)not sourced
Heats up and cools (diffusivity)5mm²/snot sourced
Thermal shock resistance5,474W/mnot sourced
Melting pointnot sourced217°Csourcetypical
Max service temperaturenot sourced50.3°CsourceHDT 0.455 MPa (printed specimens)
Values forEOS StainlessSteel 17-4PH IndustryLine (powder 9011-0041), EOS M 290, 40 µm, default job 17-4PH_040_StainlessM291_100, as built, horizontal; ISO 6892 & ASTM E8MUltimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS 17-4PH Stainless Steel and Plastic TPU are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Is DMLS 17-4PH Stainless Steel stronger than Plastic TPU?

DMLS 17-4PH Stainless Steel is stronger: its yield strength is 861 MPa against tensile strength 23.7 MPa for Plastic TPU (36.3x).

Which is lighter, DMLS 17-4PH Stainless Steel or Plastic TPU?

Plastic TPU is lighter: 1,220 kg/m³ against 7,790 kg/m³ for DMLS 17-4PH Stainless Steel.

Which is stiffer, DMLS 17-4PH Stainless Steel or Plastic TPU?

DMLS 17-4PH Stainless Steel is stiffer: Young's modulus 197 GPa against 0.067 GPa for Plastic TPU, so the same part in DMLS 17-4PH Stainless Steel deflects less under the same load.

Which is lighter for the same job, DMLS 17-4PH Stainless Steel or Plastic TPU?

For the same stiffness or strength: DMLS 17-4PH Stainless Steel is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam; Plastic TPU is lighter for a strong panel or plate.

Part that must beDMLS 17-4PH Stainless SteelPlastic TPU
Stiff rod or tie (tension)lighter460x heavier
Stiff beam (bending)lighter8.49x heavier
Stiff panel or platelighter2.24x heavier
Strong rod or tielighter5.69x heavier
Strong beamlighter1.72x heavier
Strong panel or plate6% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic TPU
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelBrickDMLS 17-4PH Stainless SteelPlastic TPU
Strength against density

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