Materials / Compare

Aluminum 6063-T6 vs. SLS PA12 Nylon

Compare Aluminum 6063-T6 vs. SLS PA12 Nylon strength, stiffness, weight and thermal properties.

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Aluminum 6063-T6Wrought
SLS PA12 Nylon3D printed (SLS)
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Mechanical
Yield strength215MPasourcetypical, T6, 0.0625 in specimennot given (tensile used)
Ultimate tensile strength240MPasourcetypical, T648MPasourcetypical
Elongation at break12%sourcetypical, T6, in 4D18%sourcetypical
Young's modulus (stiffness)69GPasourcetypical41.8x stiffer1.65GPasourcetypical
Density2,700kg/m³sourcenominal, 20 °C930kg/m³sourcetypical
Strength to weight79.6kN·m/kg1.54x higher51.6kN·m/kg
Stiffness to weight25.6MN·m/kg14.4x higher1.77MN·m/kg
Poisson's rationot sourcednot sourced
Shear modulusnot sourcednot sourced
Bulk modulusnot sourcednot sourced
Speed of sound5,055m/s1,332m/s
Thermal
Thermal conductivity201W/m·Ksourcetypical, T6, 20 °Cnot sourced
Thermal expansion23.4µm/m·Ksourcetypical, mean 20-100 °Cnot sourced
100 mm part over a 50 °C swing117µm growthnot sourced
Specific heat901J/kg·Ksourcetypical, 20 °C (Hydro EN AW-6063)not sourced
Heats up and cools (diffusivity)82.6mm²/snot sourced
Thermal shock resistancenot sourcednot sourced
Melting point615–655°Csourcemelting range176°Csourcetypical
Max service temperaturenot sourced64°CsourceHDT 1.8 MPa, X orientation
Values for6063-T6 extruded tube, Kaiser Aluminum Tube & Pipe Alloy 6063 Technical Data (Rev. 05/06), typical properties; specific heat from Hydro EN AW-6063 extruded-products datasheet (Rev.4, 03/2023).EOS PA 2200 (PA12) Material Data Sheet, process parameter 'Balance' at 120 µm layer thickness, X orientation, dry (conditioned values not given). Live MDS status 04.10.2026, last changed 10.09.2026; PDF via ?topdf=... link on the same page.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

SLS PA12 Nylon is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Aluminum 6063-T6 stronger than SLS PA12 Nylon?

Aluminum 6063-T6 is stronger: its yield strength is 215 MPa against tensile strength 48 MPa for SLS PA12 Nylon (4.48x).

Which is lighter, Aluminum 6063-T6 or SLS PA12 Nylon?

SLS PA12 Nylon is lighter: 930 kg/m³ against 2,700 kg/m³ for Aluminum 6063-T6.

Which is stiffer, Aluminum 6063-T6 or SLS PA12 Nylon?

Aluminum 6063-T6 is stiffer: Young's modulus 69 GPa against 1.65 GPa for SLS PA12 Nylon, so the same part in Aluminum 6063-T6 deflects less under the same load.

Which is lighter for the same job, Aluminum 6063-T6 or SLS PA12 Nylon?

For the same stiffness or strength: Aluminum 6063-T6 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie; SLS PA12 Nylon is lighter for a strong beam, strong panel or plate.

Part that must beAluminum 6063-T6SLS PA12 Nylon
Stiff rod or tie (tension)lighter14.4x heavier
Stiff beam (bending)lighter2.23x heavier
Stiff panel or platelighter20% heavier
Strong rod or tielighter1.54x heavier
Strong beam7% heavierlighter
Strong panel or plate37% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000DMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 6063-T6SLS PA12 Nylon
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ADMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 6063-T6SLS PA12 Nylon
Strength against density

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