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Aluminum A380 vs. Plastic Nylon

Compare Aluminum A380 vs. Plastic Nylon strength, stiffness, weight and thermal properties.

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Aluminum A380Cast
Plastic Nylon3D printed (FDM)
Try it on a partA bracket to run stress or thermal on, free in your browserOpen in LessCADOpen in LessCAD
Mechanical
Yield strength160MPasourcetypical, 25 °C63.1MPasourcetypical
Ultimate tensile strength320MPasourcetypical, 25 °C63.1MPasourcetypical, peak stress (= stress at yield)
Flexural strengthnot sourced82.9MPasourcetypical
Elongation at break3.5%sourcetypicalnot sourced
Young's modulus (stiffness)71GPasourcetypical, 25 °C2.33GPasourcetypical
Density2,713kg/m³sourcetypical at 68 °F1,140kg/m³sourcetypical
Strength to weight59kN·m/kg7% higher55.4kN·m/kg
Stiffness to weight26.2MN·m/kg12.8x higher2.04MN·m/kg
Poisson's rationot sourced0.4sourcebase material: unfilled polyamide (PA), conditioned, maker design-guide family value (Covestro Table 3-1)
Shear modulusnot sourced0.833GPa
Bulk modulusnot sourced3.89GPa
Speed of sound5,116m/s1,430m/s
Thermal
Thermal conductivity96.2W/m·Ksourcetypical at 68 °F0.33W/m·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K) and PA6 (B3S), 23 C (same value for both)
Thermal expansion21.8µm/m·Ksourcetypical, 68-572 °F (20-300 °C)98–102µm/m·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K, 98) and PA6 (B3S, 102), 23-55 C
100 mm part over a 50 °C swing109µm growth4.59x less500µm growth
Specific heat963J/kg·Ksourcetypical at 68 °F1,700J/kg·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K) and PA6 (B3S), 23 C (same value for both)
Heats up and cools (diffusivity)36.8mm²/s216x faster0.17mm²/s
Thermal shock resistancenot sourced53.6W/m
Melting pointnot sourced188°Csourcetypical
Glass transitionnot sourced55.1°Csourcetypical
Max service temperaturenot sourced89.2°CsourceHDT 0.455 MPa (printed specimens)
Values forA380 aluminium high-pressure die-casting alloy, typical properties; Rheocast Company (aluminium die caster, Germantown WI) A380 alloy data page.Ultimaker Nylon, 3D-printed specimens, XY (flat), conditioned >=24 h at room temperature; Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v2.00, April 20, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic Nylon is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Aluminum A380 stronger than Plastic Nylon?

Aluminum A380 is stronger: its yield strength is 160 MPa against 63.1 MPa for Plastic Nylon (2.54x).

Which is lighter, Aluminum A380 or Plastic Nylon?

Plastic Nylon is lighter: 1,140 kg/m³ against 2,713 kg/m³ for Aluminum A380.

Which is stiffer, Aluminum A380 or Plastic Nylon?

Aluminum A380 is stiffer: Young's modulus 71 GPa against 2.33 GPa for Plastic Nylon, so the same part in Aluminum A380 deflects less under the same load.

Which is lighter for the same job, Aluminum A380 or Plastic Nylon?

For the same stiffness or strength: Aluminum A380 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie; Plastic Nylon is lighter for a strong beam, strong panel or plate.

Part that must beAluminum A380Plastic Nylon
Stiff rod or tie (tension)lighter12.8x heavier
Stiff beam (bending)lighter2.32x heavier
Stiff panel or platelighter31% heavier
Strong rod or tielighter7% heavier
Strong beam28% heavierlighter
Strong panel or plate49% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum A380 or Plastic Nylon?

Aluminum A380 conducts heat better: 96.2 W/m·K against 0.33 W/m·K for Plastic Nylon.

Which expands less with temperature?

Aluminum A380 expands less: 21.8 µm/m·K against 100 µm/m·K for Plastic Nylon.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380Plastic Nylon
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPURubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380Plastic Nylon
Strength against density

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