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FDM ASA vs. FDM HIPS

Compare FDM ASA vs. FDM HIPS strength, stiffness, weight and thermal properties.

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FDM ASA3D printed (FDM)
FDM HIPS3D printed (FDM)
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Mechanical
Yield strengthnot given (tensile used)not given (tensile used)
Ultimate tensile strength37MPasourcetypical2.01x stronger18.4MPasourcetypical
Flexural strength65MPasourcetypical2.04x stronger in bending31.8MPasourcetypical
Elongation at break9.2%sourcetypical6.57x more ductile1.4%sourcetypical
Young's modulus (stiffness)2.45GPasourcetypical1.54x stiffer1.59GPasourcetypical
Density1,050kg/m³sourcetypical1,023kg/m³sourcetypical
Strength to weight35.2kN·m/kg1.96x higher18kN·m/kg
Stiffness to weight2.33MN·m/kg1.5x higher1.55MN·m/kg
Poisson's rationot sourcednot sourced
Shear modulusnot sourcednot sourced
Bulk modulusnot sourcednot sourced
Speed of sound1,528m/s1,246m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, typical0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, range80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical
100 mm part over a 50 °C swing475µm growth400µm growth19% less
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistancenot sourcednot sourced
Glass transitionnot sourced99°Csourcetypical
Max service temperature92°CsourceHDT 1.8 MPa86°CsourceHDT 1.8 MPa
Values forBambu Lab ASA, TDS V3.0, printed specimens X-Y; nozzle 260 °C, bed 80 °C, 200 mm/s, 100% infill; annealed and dried 80 °C for 12 h before testing.BASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM ASA and FDM HIPS are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Is FDM ASA stronger than FDM HIPS?

FDM ASA is stronger: its tensile strength is 37 MPa against 18.4 MPa for FDM HIPS (2.01x).

Which is lighter, FDM ASA or FDM HIPS?

FDM HIPS is lighter: 1,023 kg/m³ against 1,050 kg/m³ for FDM ASA.

Which is stiffer, FDM ASA or FDM HIPS?

FDM ASA is stiffer: Young's modulus 2.45 GPa against 1.59 GPa for FDM HIPS, so the same part in FDM ASA deflects less under the same load.

Which is lighter for the same job, FDM ASA or FDM HIPS?

For the same stiffness or strength: FDM ASA is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM ASAFDM HIPS
Stiff rod or tie (tension)lighter1.5x heavier
Stiff beam (bending)lighter21% heavier
Stiff panel or platelighter13% heavier
Strong rod or tielighter1.96x heavier
Strong beamlighter1.55x heavier
Strong panel or platelighter38% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, FDM ASA or FDM HIPS?

FDM ASA stretches further before it breaks: 9.2% elongation at break against 1.4% for FDM HIPS.

Which conducts heat better, FDM ASA or FDM HIPS?

FDM ASA conducts heat better: 0.17 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

FDM HIPS expands less: 80 µm/m·K against 95 µm/m·K for FDM ASA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM ASAFDM HIPS
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM ASAFDM HIPS
Strength against density

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