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FDM HIPS vs. Plastic PPS GF40

Compare FDM HIPS vs. Plastic PPS GF40 strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
Plastic PPS GF40Bulk polymer (molded or machined)
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Mechanical
Yield strengthnot given (tensile used)not given (tensile used)
Ultimate tensile strength18.4MPasourcetypical195MPasourcetensile strength, 5 mm/min
Flexural strength31.8MPasourcetypical285MPasourceflexural strength at break
Elongation at break1.4%sourcetypical1.9%sourcestrain at break, 5 mm/min
Young's modulus (stiffness)1.59GPasourcetypical14.7GPasourcetypical, 1 mm/min
Density1,023kg/m³sourcetypical1.61x lighter1,650kg/m³sourcetypical
Strength to weight18kN·m/kg118kN·m/kg6.57x higher
Stiffness to weight1.55MN·m/kg8.91MN·m/kg5.74x higher
Poisson's rationot sourced0.35sourceglass-reinforced Fortron PPS (class value, not grade-specific)
Shear modulusnot sourced5.44GPa
Bulk modulusnot sourced16.3GPa
Speed of sound1,246m/s2,985m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical0.2W/m·Ksource40% glass-reinforced Fortron, 25 °C (not grade-specific)
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical12µm/m·Ksourceparallel (flow), mean -50 to 90 °C
100 mm part over a 50 °C swing400µm growth60µm growth6.67x less
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistancenot sourced144W/m
Melting pointnot sourced280°CsourceDSC, 10 °C/min
Glass transition99°Csourcetypical90°CsourceDSC, 10 °C/min
Max service temperature86°CsourceHDT 1.8 MPa270°CsourceHDT 1.8 MPa3.14x hotter
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.Celanese Fortron 1140L4 (PPS, 40% glass fibre), injection moulding; FORTRON PPS Short-Term Properties Guide (PPS-012, 2016); thermal conductivity and Poisson for 40% glass-reinforced Fortron from the Fortron PPS Design Manual (PPS-050, 2013).

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Plastic PPS GF40?

Plastic PPS GF40 is stronger: its tensile strength is 195 MPa against 18.4 MPa for FDM HIPS (10.6x).

Which is lighter, FDM HIPS or Plastic PPS GF40?

FDM HIPS is lighter: 1,023 kg/m³ against 1,650 kg/m³ for Plastic PPS GF40.

Which is stiffer, FDM HIPS or Plastic PPS GF40?

Plastic PPS GF40 is stiffer: Young's modulus 14.7 GPa against 1.59 GPa for FDM HIPS, so the same part in Plastic PPS GF40 deflects less under the same load.

Which is lighter for the same job, FDM HIPS or Plastic PPS GF40?

For the same stiffness or strength: Plastic PPS GF40 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM HIPSPlastic PPS GF40
Stiff rod or tie (tension)5.74x heavierlighter
Stiff beam (bending)1.89x heavierlighter
Stiff panel or plate30% heavierlighter
Strong rod or tie6.57x heavierlighter
Strong beam2.99x heavierlighter
Strong panel or plate2.02x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which handles higher temperatures, FDM HIPS or Plastic PPS GF40?

Plastic PPS GF40 does: 270 °C against 86 °C for FDM HIPS, both HDT 1.8 MPa.

Which conducts heat better, FDM HIPS or Plastic PPS GF40?

Plastic PPS GF40 conducts heat better: 0.2 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

Plastic PPS GF40 expands less: 12 µm/m·K against 80 µm/m·K for FDM HIPS.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic LCP GF30FDM HIPSPlastic PPS GF40
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic LCP GF30FDM HIPSPlastic PPS GF40
Strength against density

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