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Plastic HDPE vs. DMLS 17-4PH Stainless Steel

Compare Plastic HDPE vs. DMLS 17-4PH Stainless Steel strength, stiffness, weight and thermal properties.

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Plastic HDPEBulk polymer (molded or machined)
DMLS 17-4PH Stainless Steel3D printed metal (DMLS)
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Mechanical
Yield strength24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 527861MPasourcemean, as built, horizontal (N=72)
Ultimate tensile strengthnot sourced886MPasourcemean, as built, horizontal (N=72)
Elongation at breaknot sourced19.9%sourcemean at break, as built, horizontal
Young's modulus (stiffness)0.9GPasourcetypical, tensile modulus 23 °C ISO 527197GPasourcebase material: wrought 17-4 PH, Condition H 900 (Cleveland-Cliffs)
Density950kg/m³sourcetypical, ISO 11837,790kg/m³sourcemean part density (ISO 3369)
Strength to weight25.3kN·m/kg110kN·m/kg4.37x higher
Stiffness to weight0.947MN·m/kg25.3MN·m/kg26.7x higher
Poisson's ratio0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)0.272sourcebase material: wrought 17-4 PH, all conditions (Cleveland-Cliffs)
Shear modulus0.316GPa77.4GPa245x stiffer in shear
Bulk modulus2GPa144GPa
Speed of sound973m/s5,029m/s
Thermal
Thermal conductivity0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)17.9W/m·Ksourcebase material: wrought 17-4 PH, Condition H 900, at 149 °C (Cleveland-Cliffs)
Thermal expansion120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)10.4µm/m·Ksourcemean 25-100 °C, ASTM E228, AFTER atmospheric heat treatment (as-built value not published)
100 mm part over a 50 °C swing600µm growth52µm growth11.5x less
Specific heat2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)460J/kg·Ksourcebase material: wrought 17-4 PH, Condition A, 0-100 °C (Cleveland-Cliffs)
Heats up and cools (diffusivity)0.208mm²/s5mm²/s24x faster
Thermal shock resistance56.9W/m5,474W/m96.3x more resistant
Values forLyondellBasell Hostalen 23050 B high density polyethylene, typical ISO valuesEOS StainlessSteel 17-4PH IndustryLine (powder 9011-0041), EOS M 290, 40 µm, default job 17-4PH_040_StainlessM291_100, as built, horizontal; ISO 6892 & ASTM E8M

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS 17-4PH Stainless Steel is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic HDPE stronger than DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel is stronger: its yield strength is 861 MPa against 24 MPa for Plastic HDPE (35.9x).

Which is lighter, Plastic HDPE or DMLS 17-4PH Stainless Steel?

Plastic HDPE is lighter: 950 kg/m³ against 7,790 kg/m³ for DMLS 17-4PH Stainless Steel.

Which is stiffer, Plastic HDPE or DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel is stiffer: Young's modulus 197 GPa against 0.9 GPa for Plastic HDPE, so the same part in DMLS 17-4PH Stainless Steel deflects less under the same load.

Which is lighter for the same job, Plastic HDPE or DMLS 17-4PH Stainless Steel?

For the same stiffness or strength: Plastic HDPE is lighter for a stiff panel or plate, strong panel or plate; DMLS 17-4PH Stainless Steel is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam.

Part that must bePlastic HDPEDMLS 17-4PH Stainless Steel
Stiff rod or tie (tension)26.7x heavierlighter
Stiff beam (bending)1.8x heavierlighter
Stiff panel or platelighter36% heavier
Strong rod or tie4.37x heavierlighter
Strong beam33% heavierlighter
Strong panel or platelighter37% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic HDPE or DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel conducts heat better: 17.9 W/m·K against 0.445 W/m·K for Plastic HDPE.

Which expands less with temperature?

DMLS 17-4PH Stainless Steel expands less: 10.4 µm/m·K against 120 µm/m·K for Plastic HDPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelPlastic HDPEDMLS 17-4PH Stainless Steel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelBrickPlastic HDPEDMLS 17-4PH Stainless Steel
Strength against density

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