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FDM HIPS vs. Nickel Inconel 718

Compare FDM HIPS vs. Nickel Inconel 718 strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
Nickel Inconel 718Wrought
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Mechanical
Yield strengthnot given (tensile used)1,207MPasourcetypical, 1.0 in. hot-rolled bar, 0.2% offset
Ultimate tensile strength18.4MPasourcetypical1,389MPasourcetypical, 1.0 in. bar
Flexural strength31.8MPasourcetypicalnot sourced
Elongation at break1.4%sourcetypical20%sourcetypical, 1.0 in. bar
Young's modulus (stiffness)1.59GPasourcetypical200GPasourcetypical, 21 °C, annealed + aged
Density1,023kg/m³sourcetypical8,221kg/m³sourcenominal, annealed and aged
Strength to weight18kN·m/kg147kN·m/kg8.16x higher
Stiffness to weight1.55MN·m/kg24.3MN·m/kg15.7x higher
Poisson's rationot sourced0.294sourcetypical, 21 °C, annealed + aged
Shear modulusnot sourced77.3GPa
Bulk modulusnot sourced162GPa
Speed of sound1,246m/s4,932m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical11.4W/m·Ksourcetypical, 21 °C, annealed + aged (calculated from resistivity per footnote a)
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical13.2µm/m·Ksourcetypical, mean 21-93 °C, annealed + aged
100 mm part over a 50 °C swing400µm growth66µm growth6.06x less
Specific heatnot sourced435J/kg·Ksourcetypical, 21 °C
Heats up and cools (diffusivity)not sourced3.19mm²/s
Thermal shock resistancenot sourced3,680W/m
Melting pointnot sourced1,260–1,336°Csourcemelting range
Glass transition99°Csourcetypicalnot sourced
Max service temperature86°CsourceHDT 1.8 MPa704°Csourceupper use temperature stated by producer
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.INCONEL alloy 718, standard grade, 1750 °F/1 hr anneal + 1325 °F/8 hr F.C. to 1150 °F aged; Special Metals bulletin SMC-045 typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Nickel Inconel 718?

Nickel Inconel 718 is stronger: its yield strength is 1,207 MPa against tensile strength 18.4 MPa for FDM HIPS (65.6x).

Which is lighter, FDM HIPS or Nickel Inconel 718?

FDM HIPS is lighter: 1,023 kg/m³ against 8,221 kg/m³ for Nickel Inconel 718.

Which is stiffer, FDM HIPS or Nickel Inconel 718?

Nickel Inconel 718 is stiffer: Young's modulus 200 GPa against 1.59 GPa for FDM HIPS, so the same part in Nickel Inconel 718 deflects less under the same load.

Which is lighter for the same job, FDM HIPS or Nickel Inconel 718?

For the same stiffness or strength: FDM HIPS is lighter for a stiff panel or plate; Nickel Inconel 718 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam.

Part that must beFDM HIPSNickel Inconel 718
Stiff rod or tie (tension)15.7x heavierlighter
Stiff beam (bending)40% heavierlighter
Stiff panel or platelighter1.6x heavier
Strong rod or tie8.16x heavierlighter
Strong beam2.02x heavierlighter
Strong panel or plateabout equalabout equal

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM HIPS or Nickel Inconel 718?

Nickel Inconel 718 conducts heat better: 11.4 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

Nickel Inconel 718 expands less: 13.2 µm/m·K against 80 µm/m·K for FDM HIPS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM HIPSNickel Inconel 718
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM HIPSNickel Inconel 718
Strength against density

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