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Iron vs. DMLS 17-4PH Stainless Steel

Compare Iron vs. DMLS 17-4PH Stainless Steel strength, stiffness, weight and thermal properties.

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IronWrought
DMLS 17-4PH Stainless Steel3D printed metal (DMLS)
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Mechanical
Yield strength186MPasourcetypical (0.2% YS), hot rolled + SRA/recrystallization anneal861MPasourcemean, as built, horizontal (N=72)
Ultimate tensile strength290MPasourcetypical, SRA/recrystallization anneal886MPasourcemean, as built, horizontal (N=72)
Elongation at break38%sourcetypical, gauge 4D019.9%sourcemean at break, as built, horizontal
Young's modulus (stiffness)207GPasourcetypical, after SRA/recrystallization anneal197GPasourcebase material: wrought 17-4 PH, Condition H 900 (Cleveland-Cliffs)
Density7,860kg/m³sourcetypical7,790kg/m³sourcemean part density (ISO 3369)
Strength to weight23.7kN·m/kg110kN·m/kg4.67x higher
Stiffness to weight26.3MN·m/kg4% higher25.3MN·m/kg
Poisson's ratio0.282sourceNIST critically evaluated best value (polycrystalline iron)0.272sourcebase material: wrought 17-4 PH, all conditions (Cleveland-Cliffs)
Shear modulus80.7GPa4% stiffer in shear77.4GPa
Bulk modulus158GPa144GPa
Speed of sound5,132m/s5,029m/s
Thermal
Thermal conductivity73.2W/m·Ksourcetypical at 20 °C17.9W/m·Ksourcebase material: wrought 17-4 PH, Condition H 900, at 149 °C (Cleveland-Cliffs)
Thermal expansion13.7µm/m·Ksourcemean, 20-399 °C10.4µm/m·Ksourcemean 25-100 °C, ASTM E228, AFTER atmospheric heat treatment (as-built value not published)
100 mm part over a 50 °C swing68.5µm growth52µm growth32% less
Specific heat450J/kg·Ksourcetypical460J/kg·Ksourcebase material: wrought 17-4 PH, Condition A, 0-100 °C (Cleveland-Cliffs)
Heats up and cools (diffusivity)20.7mm²/s4.14x faster5mm²/s
Thermal shock resistance3,447W/m5,474W/m1.59x more resistant
Melting point1,532°Csourcetypicalnot sourced
Values forCleveland-Cliffs / AK Steel ARMCO Pure Iron Product Data Bulletin (07/2022): Table 1 typical physical properties, Table 2 typical mechanical properties after SRA/recrystallization anneal.EOS StainlessSteel 17-4PH IndustryLine (powder 9011-0041), EOS M 290, 40 µm, default job 17-4PH_040_StainlessM291_100, as built, horizontal; ISO 6892 & ASTM E8M

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS 17-4PH Stainless Steel is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Iron stronger than DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel is stronger: its yield strength is 861 MPa against 186 MPa for Iron (4.63x).

Which is lighter, Iron or DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel is lighter: 7,790 kg/m³ against 7,860 kg/m³ for Iron.

Which is stiffer, Iron or DMLS 17-4PH Stainless Steel?

Iron is stiffer: Young's modulus 207 GPa against 197 GPa for DMLS 17-4PH Stainless Steel, so the same part in Iron deflects less under the same load.

Which is lighter for the same job, Iron or DMLS 17-4PH Stainless Steel?

For the same stiffness or strength: Iron is lighter for a stiff rod or tie (tension), stiff beam (bending); DMLS 17-4PH Stainless Steel is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beIronDMLS 17-4PH Stainless Steel
Stiff rod or tie (tension)lighter4% heavier
Stiff beam (bending)lighter2% heavier
Stiff panel or plateabout equalabout equal
Strong rod or tie4.67x heavierlighter
Strong beam2.8x heavierlighter
Strong panel or plate2.17x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Iron or DMLS 17-4PH Stainless Steel?

Iron conducts heat better: 73.2 W/m·K against 17.9 W/m·K for DMLS 17-4PH Stainless Steel.

Which expands less with temperature?

DMLS 17-4PH Stainless Steel expands less: 10.4 µm/m·K against 13.7 µm/m·K for Iron.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelIronDMLS 17-4PH Stainless Steel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelBrickIronDMLS 17-4PH Stainless Steel
Strength against density

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