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FDM Polycarbonate vs. DMLS 17-4PH Stainless Steel

Compare FDM Polycarbonate vs. DMLS 17-4PH Stainless Steel strength, stiffness, weight and thermal properties.

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FDM Polycarbonate3D printed (FDM)
DMLS 17-4PH Stainless Steel3D printed metal (DMLS)
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Mechanical
Yield strength53.3MPasourcetypical861MPasourcemean, as built, horizontal (N=72)
Ultimate tensile strength53.3MPasourcetypical, peak stress (= stress at yield)886MPasourcemean, as built, horizontal (N=72)
Flexural strength89.4MPasourcetypicalnot sourced
Elongation at break9.2%sourcetypical19.9%sourcemean at break, as built, horizontal
Young's modulus (stiffness)2.39GPasourcetypical197GPasourcebase material: wrought 17-4 PH, Condition H 900 (Cleveland-Cliffs)
Density1,180–1,200kg/m³sourcerange7,790kg/m³sourcemean part density (ISO 3369)
Strength to weight44.8kN·m/kg110kN·m/kg2.47x higher
Stiffness to weight2.01MN·m/kg25.3MN·m/kg12.6x higher
Poisson's ratio0.38sourcebase material: polycarbonate family typical (Covestro Part and Mold Design guide, Table 3-1)0.272sourcebase material: wrought 17-4 PH, all conditions (Cleveland-Cliffs)
Shear modulus0.867GPa77.4GPa89.3x stiffer in shear
Bulk modulus3.33GPa144GPa
Speed of sound1,418m/s5,029m/s
Thermal
Thermal conductivity0.2W/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, through-plane, 23 °C17.9W/m·Ksourcebase material: wrought 17-4 PH, Condition H 900, at 149 °C (Cleveland-Cliffs)
Thermal expansion65µm/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, 23-55 °C, parallel10.4µm/m·Ksourcemean 25-100 °C, ASTM E228, AFTER atmospheric heat treatment (as-built value not published)
100 mm part over a 50 °C swing325µm growth52µm growth6.25x less
Specific heatnot sourced460J/kg·Ksourcebase material: wrought 17-4 PH, Condition A, 0-100 °C (Cleveland-Cliffs)
Heats up and cools (diffusivity)not sourced5mm²/s
Thermal shock resistance42.5W/m5,474W/m129x more resistant
Glass transition108°Csourcetypicalnot sourced
Max service temperature105°CsourceHDT 0.455 MPa (printed specimens)not sourced
Values forUltimaker PC, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 20, 2022.EOS StainlessSteel 17-4PH IndustryLine (powder 9011-0041), EOS M 290, 40 µm, default job 17-4PH_040_StainlessM291_100, as built, horizontal; ISO 6892 & ASTM E8M

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM Polycarbonate and DMLS 17-4PH Stainless Steel are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Is FDM Polycarbonate stronger than DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel is stronger: its yield strength is 861 MPa against 53.3 MPa for FDM Polycarbonate (16.1x).

Which is lighter, FDM Polycarbonate or DMLS 17-4PH Stainless Steel?

FDM Polycarbonate is lighter: 1,190 kg/m³ against 7,790 kg/m³ for DMLS 17-4PH Stainless Steel.

Which is stiffer, FDM Polycarbonate or DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel is stiffer: Young's modulus 197 GPa against 2.39 GPa for FDM Polycarbonate, so the same part in DMLS 17-4PH Stainless Steel deflects less under the same load.

Which is lighter for the same job, FDM Polycarbonate or DMLS 17-4PH Stainless Steel?

For the same stiffness or strength: FDM Polycarbonate is lighter for a stiff panel or plate, strong beam, strong panel or plate; DMLS 17-4PH Stainless Steel is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must beFDM PolycarbonateDMLS 17-4PH Stainless Steel
Stiff rod or tie (tension)12.6x heavierlighter
Stiff beam (bending)39% heavierlighter
Stiff panel or platelighter1.51x heavier
Strong rod or tie2.47x heavierlighter
Strong beamlighter2% heavier
Strong panel or platelighter1.63x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM Polycarbonate or DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel conducts heat better: 17.9 W/m·K against 0.2 W/m·K for FDM Polycarbonate.

Which expands less with temperature?

DMLS 17-4PH Stainless Steel expands less: 10.4 µm/m·K against 65 µm/m·K for FDM Polycarbonate.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelFDM PolycarbonateDMLS 17-4PH Stainless Steel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelBrickFDM PolycarbonateDMLS 17-4PH Stainless Steel
Strength against density

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