Materials / Compare

Plastic ABS vs. Solder SAC305

Compare Plastic ABS vs. Solder SAC305 strength, stiffness, weight and thermal properties.

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Plastic ABS3D printed (FDM)
Solder SAC305Cast
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Mechanical
Yield strength38.1MPasourcetypical1.73x stronger22MPasourcetypical
Ultimate tensile strength38.1MPasourcetypical, peak stress (= stress at yield)39.6MPasourcetypical
Flexural strength61.1MPasourcetypicalnot sourced
Elongation at break4.6%sourcetypical49%sourcetypical10.7x more ductile
Young's modulus (stiffness)1.96GPasourcetypical6.9GPasourcetypical, temperature and strain rate not stated
Density1,100kg/m³sourcetypical6.68x lighter7,350kg/m³sourcetypical
Strength to weight34.6kN·m/kg11.6x higher2.99kN·m/kg
Stiffness to weight1.78MN·m/kg1.9x higher0.939MN·m/kg
Poisson's ratio0.39sourcebase material: ABS family typical (Covestro Part and Mold Design guide, Table 3-1)0.35sourcetypical
Shear modulus0.706GPa2.56GPa3.62x stiffer in shear
Bulk modulus2.97GPa7.67GPa
Speed of sound1,336m/s969m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, typical61W/m·Ksourcetypical, temperature not stated
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, range21.9µm/m·Ksourcemean, 20-100 °C (MacDermid Alpha)
100 mm part over a 50 °C swing475µm growth110µm growth4.34x less
Specific heatnot sourced232J/kg·Ksourcetypical (MacDermid Alpha)
Heats up and cools (diffusivity)not sourced35.8mm²/s
Thermal shock resistance21.2W/m5,773W/m272x more resistant
Melting pointnot sourced217–220°Csourcesolidus-liquidus
Glass transition101°Csourcetypicalnot sourced
Max service temperature86.6°CsourceHDT 0.455 MPa (printed specimens)not sourced
Values forUltimaker ABS, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v5.00, April 20, 2022.SAC305 (Sn96.5Ag3.0Cu0.5) solder alloy, bulk; Indium Corporation Indalloy 256 (SAC305) for Preforms product data sheet (Form No. 100346 R0, 2024), selected properties, test temperature not stated; expansion and specific heat from MacDermid Alpha VACULOY SAC TDS (06 September 2023).

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic ABS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic ABS stronger than Solder SAC305?

Plastic ABS is stronger: its yield strength is 38.1 MPa against 22 MPa for Solder SAC305 (1.73x).

Which is lighter, Plastic ABS or Solder SAC305?

Plastic ABS is lighter: 1,100 kg/m³ against 7,350 kg/m³ for Solder SAC305.

Which is stiffer, Plastic ABS or Solder SAC305?

Solder SAC305 is stiffer: Young's modulus 6.9 GPa against 1.96 GPa for Plastic ABS, so the same part in Solder SAC305 deflects less under the same load.

Which is lighter for the same job, Plastic ABS or Solder SAC305?

For the same stiffness or strength: Plastic ABS is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic ABSSolder SAC305
Stiff rod or tie (tension)lighter1.9x heavier
Stiff beam (bending)lighter3.56x heavier
Stiff panel or platelighter4.39x heavier
Strong rod or tielighter11.6x heavier
Strong beamlighter9.64x heavier
Strong panel or platelighter8.79x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, Plastic ABS or Solder SAC305?

Solder SAC305 stretches further before it breaks: 49% elongation at break against 4.6% for Plastic ABS.

Which conducts heat better, Plastic ABS or Solder SAC305?

Solder SAC305 conducts heat better: 61 W/m·K against 0.17 W/m·K for Plastic ABS.

Which expands less with temperature?

Solder SAC305 expands less: 21.9 µm/m·K against 95 µm/m·K for Plastic ABS.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic ABSSolder SAC305
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic ABSSolder SAC305
Strength against density

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