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Plastic Polycarbonate vs. Plastic UHMWPE

Compare Plastic Polycarbonate vs. Plastic UHMWPE strength, stiffness, weight and thermal properties.

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Plastic PolycarbonateBulk polymer (molded or machined)
Plastic UHMWPEBulk polymer (molded or machined)
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Mechanical
Yield strength65MPasourcetypical, tensile yield20MPasourcetypical, tensile stress at yield ISO 527, 50 mm/min
Ultimate tensile strength65MPasourcetypical, stress at break43MPasourcetypical, tensile stress at break ISO 527, 50 mm/min
Flexural strength97MPasourcetypical, flexural strengthnot sourced
Elongation at break125%sourcetypical, strain at break465%sourcetypical, nominal elongation at break ISO 527
Young's modulus (stiffness)2.4GPasourcetypical0.66GPasourcetypical, tensile modulus ISO 527, 1 mm/min
Density1,200kg/m³sourcetypical930kg/m³sourcetypical29% lighter
Strength to weight54.2kN·m/kg2.52x higher21.5kN·m/kg
Stiffness to weight2MN·m/kg2.82x higher0.71MN·m/kg
Poisson's ratio0.38sourcetypical, polycarbonate family (Covestro Part and Mold Design guide, Table 3-1)not sourced
Shear modulus0.87GPanot sourced
Bulk modulus3.33GPanot sourced
Speed of sound1,414m/s842m/s
Thermal
Thermal conductivity0.2W/m·Ksourcetypical, through-plane, 23 C0.4W/m·Ksourcetypical, unfilled (narrative value, generic Celanese UHMWPE)
Thermal expansion65µm/m·Ksourcetypical, 23-55 C, parallel and normal200µm/m·Ksourcetypical, 20 to 100 °C (generic Celanese UHMWPE)
100 mm part over a 50 °C swing325µm growth3.08x less1,000µm growth
Specific heat1,172J/kg·Ksourcetypical (guide value), Bayer ASTM datasheet for Makrolon 2405, ASTM D 2766not sourced
Heats up and cools (diffusivity)0.142mm²/snot sourced
Thermal shock resistance51.7W/mnot sourced
Melting pointnot sourced130–138°CsourceDSC 10 K/min
Glass transition144°Csourcetypical, DSC 10 C/minnot sourced
Max service temperature125°CsourceUL 746B RTI, tensile strength, 1.5 mm80°Csourcerecommended max constant operating temperature
Values forCovestro Makrolon 2405 general-purpose PC (MVR 19), Covestro technical datasheet version 2026-09-28, typical valuesCelanese GUR 4120 (avg. molecular weight 4.7x10^6 g/mol), typical values on compression-molded specimens; CTE and thermal conductivity from Celanese's generic UHMWPE guide (grade not named)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic Polycarbonate stronger than Plastic UHMWPE?

Plastic Polycarbonate is stronger: its yield strength is 65 MPa against 20 MPa for Plastic UHMWPE (3.25x).

Which is lighter, Plastic Polycarbonate or Plastic UHMWPE?

Plastic UHMWPE is lighter: 930 kg/m³ against 1,200 kg/m³ for Plastic Polycarbonate.

Which is stiffer, Plastic Polycarbonate or Plastic UHMWPE?

Plastic Polycarbonate is stiffer: Young's modulus 2.4 GPa against 0.66 GPa for Plastic UHMWPE, so the same part in Plastic Polycarbonate deflects less under the same load.

Which is lighter for the same job, Plastic Polycarbonate or Plastic UHMWPE?

For the same stiffness or strength: Plastic Polycarbonate is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic PolycarbonatePlastic UHMWPE
Stiff rod or tie (tension)lighter2.82x heavier
Stiff beam (bending)lighter48% heavier
Stiff panel or platelighter19% heavier
Strong rod or tielighter2.52x heavier
Strong beamlighter1.7x heavier
Strong panel or platelighter40% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic Polycarbonate or Plastic UHMWPE?

Plastic UHMWPE conducts heat better: 0.4 W/m·K against 0.2 W/m·K for Plastic Polycarbonate.

Which expands less with temperature?

Plastic Polycarbonate expands less: 65 µm/m·K against 200 µm/m·K for Plastic UHMWPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic PolycarbonatePlastic UHMWPE
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PolycarbonatePlastic UHMWPE
Strength against density

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