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FDM HIPS vs. DMLS 17-4PH Stainless Steel

Compare FDM HIPS vs. DMLS 17-4PH Stainless Steel strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
DMLS 17-4PH Stainless Steel3D printed metal (DMLS)
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Mechanical
Yield strengthnot given (tensile used)861MPasourcemean, as built, horizontal (N=72)
Ultimate tensile strength18.4MPasourcetypical886MPasourcemean, as built, horizontal (N=72)
Flexural strength31.8MPasourcetypicalnot sourced
Elongation at break1.4%sourcetypical19.9%sourcemean at break, as built, horizontal
Young's modulus (stiffness)1.59GPasourcetypical197GPasourcebase material: wrought 17-4 PH, Condition H 900 (Cleveland-Cliffs)
Density1,023kg/m³sourcetypical7,790kg/m³sourcemean part density (ISO 3369)
Strength to weight18kN·m/kg110kN·m/kg6.14x higher
Stiffness to weight1.55MN·m/kg25.3MN·m/kg16.3x higher
Poisson's rationot sourced0.272sourcebase material: wrought 17-4 PH, all conditions (Cleveland-Cliffs)
Shear modulusnot sourced77.4GPa
Bulk modulusnot sourced144GPa
Speed of sound1,246m/s5,029m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical17.9W/m·Ksourcebase material: wrought 17-4 PH, Condition H 900, at 149 °C (Cleveland-Cliffs)
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical10.4µm/m·Ksourcemean 25-100 °C, ASTM E228, AFTER atmospheric heat treatment (as-built value not published)
100 mm part over a 50 °C swing400µm growth52µm growth7.69x less
Specific heatnot sourced460J/kg·Ksourcebase material: wrought 17-4 PH, Condition A, 0-100 °C (Cleveland-Cliffs)
Heats up and cools (diffusivity)not sourced5mm²/s
Thermal shock resistancenot sourced5,474W/m
Glass transition99°Csourcetypicalnot sourced
Max service temperature86°CsourceHDT 1.8 MPanot sourced
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.EOS StainlessSteel 17-4PH IndustryLine (powder 9011-0041), EOS M 290, 40 µm, default job 17-4PH_040_StainlessM291_100, as built, horizontal; ISO 6892 & ASTM E8M

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS and DMLS 17-4PH Stainless Steel are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel is stronger: its yield strength is 861 MPa against tensile strength 18.4 MPa for FDM HIPS (46.8x).

Which is lighter, FDM HIPS or DMLS 17-4PH Stainless Steel?

FDM HIPS is lighter: 1,023 kg/m³ against 7,790 kg/m³ for DMLS 17-4PH Stainless Steel.

Which is stiffer, FDM HIPS or DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel is stiffer: Young's modulus 197 GPa against 1.59 GPa for FDM HIPS, so the same part in DMLS 17-4PH Stainless Steel deflects less under the same load.

Which is lighter for the same job, FDM HIPS or DMLS 17-4PH Stainless Steel?

For the same stiffness or strength: FDM HIPS is lighter for a stiff panel or plate, strong panel or plate; DMLS 17-4PH Stainless Steel is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam.

Part that must beFDM HIPSDMLS 17-4PH Stainless Steel
Stiff rod or tie (tension)16.3x heavierlighter
Stiff beam (bending)46% heavierlighter
Stiff panel or platelighter1.53x heavier
Strong rod or tie6.14x heavierlighter
Strong beam1.7x heavierlighter
Strong panel or platelighter11% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM HIPS or DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel conducts heat better: 17.9 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

DMLS 17-4PH Stainless Steel expands less: 10.4 µm/m·K against 80 µm/m·K for FDM HIPS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelFDM HIPSDMLS 17-4PH Stainless Steel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelBrickFDM HIPSDMLS 17-4PH Stainless Steel
Strength against density

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