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Plastic PPS GF40 vs. Solder SAC305

Compare Plastic PPS GF40 vs. Solder SAC305 strength, stiffness, weight and thermal properties.

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Plastic PPS GF40Bulk polymer (molded or machined)
Solder SAC305Cast
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Mechanical
Yield strengthnot given (tensile used)22MPasourcetypical
Ultimate tensile strength195MPasourcetensile strength, 5 mm/min39.6MPasourcetypical
Flexural strength285MPasourceflexural strength at breaknot sourced
Elongation at break1.9%sourcestrain at break, 5 mm/min49%sourcetypical
Young's modulus (stiffness)14.7GPasourcetypical, 1 mm/min6.9GPasourcetypical, temperature and strain rate not stated
Density1,650kg/m³sourcetypical4.45x lighter7,350kg/m³sourcetypical
Strength to weight118kN·m/kg39.5x higher2.99kN·m/kg
Stiffness to weight8.91MN·m/kg9.49x higher0.939MN·m/kg
Poisson's ratio0.35sourceglass-reinforced Fortron PPS (class value, not grade-specific)0.35sourcetypical
Shear modulus5.44GPa2.13x stiffer in shear2.56GPa
Bulk modulus16.3GPa7.67GPa
Speed of sound2,985m/s969m/s
Thermal
Thermal conductivity0.2W/m·Ksource40% glass-reinforced Fortron, 25 °C (not grade-specific)61W/m·Ksourcetypical, temperature not stated
Thermal expansion12µm/m·Ksourceparallel (flow), mean -50 to 90 °C21.9µm/m·Ksourcemean, 20-100 °C (MacDermid Alpha)
100 mm part over a 50 °C swing60µm growth1.82x less110µm growth
Specific heatnot sourced232J/kg·Ksourcetypical (MacDermid Alpha)
Heats up and cools (diffusivity)not sourced35.8mm²/s
Thermal shock resistance144W/m5,773W/m40.2x more resistant
Melting point280°CsourceDSC, 10 °C/min217–220°Csourcesolidus-liquidus
Glass transition90°CsourceDSC, 10 °C/minnot sourced
Max service temperature270°CsourceHDT 1.8 MPanot sourced
Values forCelanese Fortron 1140L4 (PPS, 40% glass fibre), injection moulding; FORTRON PPS Short-Term Properties Guide (PPS-012, 2016); thermal conductivity and Poisson for 40% glass-reinforced Fortron from the Fortron PPS Design Manual (PPS-050, 2013).SAC305 (Sn96.5Ag3.0Cu0.5) solder alloy, bulk; Indium Corporation Indalloy 256 (SAC305) for Preforms product data sheet (Form No. 100346 R0, 2024), selected properties, test temperature not stated; expansion and specific heat from MacDermid Alpha VACULOY SAC TDS (06 September 2023).

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic PPS GF40 stronger than Solder SAC305?

Plastic PPS GF40 is stronger: its tensile strength is 195 MPa against yield strength 22 MPa for Solder SAC305 (8.86x).

Which is lighter, Plastic PPS GF40 or Solder SAC305?

Plastic PPS GF40 is lighter: 1,650 kg/m³ against 7,350 kg/m³ for Solder SAC305.

Which is stiffer, Plastic PPS GF40 or Solder SAC305?

Plastic PPS GF40 is stiffer: Young's modulus 14.7 GPa against 6.9 GPa for Solder SAC305, so the same part in Plastic PPS GF40 deflects less under the same load.

Which is lighter for the same job, Plastic PPS GF40 or Solder SAC305?

For the same stiffness or strength: Plastic PPS GF40 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic PPS GF40Solder SAC305
Stiff rod or tie (tension)lighter9.49x heavier
Stiff beam (bending)lighter6.5x heavier
Stiff panel or platelighter5.73x heavier
Strong rod or tielighter39.5x heavier
Strong beamlighter19.1x heavier
Strong panel or platelighter13.3x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PPS GF40 or Solder SAC305?

Solder SAC305 conducts heat better: 61 W/m·K against 0.2 W/m·K for Plastic PPS GF40.

Which expands less with temperature?

Plastic PPS GF40 expands less: 12 µm/m·K against 21.9 µm/m·K for Solder SAC305.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic LCP GF30Plastic PPS GF40Solder SAC305
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic LCP GF30Plastic PPS GF40Solder SAC305
Strength against density

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