Materials / Compare

Plastic Polycarbonate vs. DMLS 17-4PH Stainless Steel

Compare Plastic Polycarbonate vs. DMLS 17-4PH Stainless Steel strength, stiffness, weight and thermal properties.

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Plastic PolycarbonateBulk polymer (molded or machined)
DMLS 17-4PH Stainless Steel3D printed metal (DMLS)
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Mechanical
Yield strength65MPasourcetypical, tensile yield861MPasourcemean, as built, horizontal (N=72)
Ultimate tensile strength65MPasourcetypical, stress at break886MPasourcemean, as built, horizontal (N=72)
Flexural strength97MPasourcetypical, flexural strengthnot sourced
Elongation at break125%sourcetypical, strain at break19.9%sourcemean at break, as built, horizontal
Young's modulus (stiffness)2.4GPasourcetypical197GPasourcebase material: wrought 17-4 PH, Condition H 900 (Cleveland-Cliffs)
Density1,200kg/m³sourcetypical7,790kg/m³sourcemean part density (ISO 3369)
Strength to weight54.2kN·m/kg110kN·m/kg2.04x higher
Stiffness to weight2MN·m/kg25.3MN·m/kg12.6x higher
Poisson's ratio0.38sourcetypical, polycarbonate family (Covestro Part and Mold Design guide, Table 3-1)0.272sourcebase material: wrought 17-4 PH, all conditions (Cleveland-Cliffs)
Shear modulus0.87GPa77.4GPa89.1x stiffer in shear
Bulk modulus3.33GPa144GPa
Speed of sound1,414m/s5,029m/s
Thermal
Thermal conductivity0.2W/m·Ksourcetypical, through-plane, 23 C17.9W/m·Ksourcebase material: wrought 17-4 PH, Condition H 900, at 149 °C (Cleveland-Cliffs)
Thermal expansion65µm/m·Ksourcetypical, 23-55 C, parallel and normal10.4µm/m·Ksourcemean 25-100 °C, ASTM E228, AFTER atmospheric heat treatment (as-built value not published)
100 mm part over a 50 °C swing325µm growth52µm growth6.25x less
Specific heat1,172J/kg·Ksourcetypical (guide value), Bayer ASTM datasheet for Makrolon 2405, ASTM D 2766460J/kg·Ksourcebase material: wrought 17-4 PH, Condition A, 0-100 °C (Cleveland-Cliffs)
Heats up and cools (diffusivity)0.142mm²/s5mm²/s35.1x faster
Thermal shock resistance51.7W/m5,474W/m106x more resistant
Glass transition144°Csourcetypical, DSC 10 C/minnot sourced
Max service temperature125°CsourceUL 746B RTI, tensile strength, 1.5 mmnot sourced
Values forCovestro Makrolon 2405 general-purpose PC (MVR 19), Covestro technical datasheet version 2026-09-28, typical valuesEOS StainlessSteel 17-4PH IndustryLine (powder 9011-0041), EOS M 290, 40 µm, default job 17-4PH_040_StainlessM291_100, as built, horizontal; ISO 6892 & ASTM E8M

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS 17-4PH Stainless Steel is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic Polycarbonate stronger than DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel is stronger: its yield strength is 861 MPa against 65 MPa for Plastic Polycarbonate (13.2x).

Which is lighter, Plastic Polycarbonate or DMLS 17-4PH Stainless Steel?

Plastic Polycarbonate is lighter: 1,200 kg/m³ against 7,790 kg/m³ for DMLS 17-4PH Stainless Steel.

Which is stiffer, Plastic Polycarbonate or DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel is stiffer: Young's modulus 197 GPa against 2.4 GPa for Plastic Polycarbonate, so the same part in DMLS 17-4PH Stainless Steel deflects less under the same load.

Which is lighter for the same job, Plastic Polycarbonate or DMLS 17-4PH Stainless Steel?

For the same stiffness or strength: Plastic Polycarbonate is lighter for a stiff panel or plate, strong beam, strong panel or plate; DMLS 17-4PH Stainless Steel is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic PolycarbonateDMLS 17-4PH Stainless Steel
Stiff rod or tie (tension)12.6x heavierlighter
Stiff beam (bending)40% heavierlighter
Stiff panel or platelighter49% heavier
Strong rod or tie2.04x heavierlighter
Strong beamlighter16% heavier
Strong panel or platelighter1.78x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic Polycarbonate or DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel conducts heat better: 17.9 W/m·K against 0.2 W/m·K for Plastic Polycarbonate.

Which expands less with temperature?

DMLS 17-4PH Stainless Steel expands less: 10.4 µm/m·K against 65 µm/m·K for Plastic Polycarbonate.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelPlastic PolycarbonateDMLS 17-4PH Stainless Steel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelBrickPlastic PolycarbonateDMLS 17-4PH Stainless Steel
Strength against density

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